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PC&ABS 02 PC-540

Product Description: 

High temperature resistance, flame retardant (non brominated/non chlorinated), 1.5mm V-0, 2.0mm 5VB/2.5mm 5VA.

Set-top boxes/projectors/computers/communication devices/consumer electronics/gaming consoles and network products.

Qimei's WONDERLOY ® PC alloy can balance the characteristics of polycarbonate (PC) and acrylonitrile butadiene styrene copolymer (ABS). PC elements can balance high heat resistance, high impact resistance, high rigidity and high tensile strength, as well as halogen-free flame retardant properties. ABS elements ensure better processability and high impact strength in low temperature environments, making it suitable for electroplating processes. WONDERLOY ® PC alloy has a lower specific gravity, which can balance excellent mechanical properties, dimensional stability, and high-quality appearance. This material can effectively reduce visible injection marks and is suitable for a wider range of injection molding conditions, while also improving the maintainability of related equipment. Applicable application areas include transportation, networking, 3C electronic products, televisions, household appliances, toys, and sports equipment. Qimei's PC alloy is green and environmentally friendly because the relevant process does not use chlorine gas and does not corrode the mold. This material meets the standards of RoHS, REACH SVHC, and UL.

2021_UL_PC540_EN.pdf

2024_RoHS_PC-540_EN_extsigned.pdf

 

Product Description: 

High temperature resistance, flame retardant (non brominated/non chlorinated), 1.5mm V-0, 2.0mm 5VB/2.5mm 5VA.

Set-top boxes/projectors/computers/communication devices/consumer electronics/gaming consoles and network products.

Qimei's WONDERLOY ® PC alloy can balance the characteristics of polycarbonate (PC) and acrylonitrile butadiene styrene copolymer (ABS). PC elements can balance high heat resistance, high impact resistance, high rigidity and high tensile strength, as well as halogen-free flame retardant properties. ABS elements ensure better processability and high impact strength in low temperature environments, making it suitable for electroplating processes. WONDERLOY ® PC alloy has a lower specific gravity, which can balance excellent mechanical properties, dimensional stability, and high-quality appearance. This material can effectively reduce visible injection marks and is suitable for a wider range of injection molding conditions, while also improving the maintainability of related equipment. Applicable application areas include transportation, networking, 3C electronic products, televisions, household appliances, toys, and sports equipment. Qimei's PC alloy is green and environmentally friendly because the relevant process does not use chlorine gas and does not corrode the mold. This material meets the standards of RoHS, REACH SVHC, and UL.

2021_UL_PC540_EN.pdf

2024_RoHS_PC-540_EN_extsigned.pdf

 

Material Technical Data Sheet
PC&ABS 02   PC-540
characteristic Application Area
high thermostability set-top box
Flame retardant (non brominated/non chlorinated) projector
1.5mm V-0,2.0mm 5VB/2.5mm 5VA computer
  Application of High Heat Resistant Products
     communication devices    
Physical Property
characteristic Testing standards Test conditions Unit Typical value
proportion ISO 1183 23℃ g/cm³ 1.18
Mold Shrinkage ISO   294-4   % 0.4~0.6
Melt Index ISO 1133 260℃ X2.16KG ml/10 min 20

 

Mechanical Property
Mechanical Property Testing standards Test conditions Unit Data
tensile strength ISO 527 50mm/min mpa 60
Elongation rate ISO 527 50mm/min % 95
bending strength ISO 178 2mm/min MPA 90
Bending elastic modulus ISO 178 2mm/min GPA 2.5
IZOG impact strength with a gap ISO 180/1A 23 KJ/ 40
IZOG impact strength with a gap ISO 180/1A -30 KJ/㎡

 

Thermal Property
Thermal Property Testing standards Test conditions Unit Data
Non-burning-out Heat distortion temperature ISO 75/A 1.8MPa  83
burning-out Heat distortion temperature ISO 75/A 1.8MPa 

 

Injection molding
Injection molding Unit Data
drying temperature 90
drying time H 4
Front nozzle section temperature 240220
Mid compression zone Temperature 250230
Third section feeding zone Temperature 220220
Maximum melting temperature 270
mold temperature 40~70
injection speed Medium low speed

 

Thermal  Properties
Thermal  Properties Test Standard Test Condition Units Data
UL ASTMD495 0.45MPa 140
Flame Retardancy
Flame Retardancy Test Standard Data
Fire Rating Full Color  0.75mm UL94 HB
Fire Rating Full Color 0.8mm UL94 V-2
Ul
Flame Retardancy Test Standard Data Units
Fire Rating Full Color  0.75mm UL94 HB  
Fire Rating Full Color 0.8mm UL94 V-2  
Hot-Wire lgnition0.75mm UL746A 0 PLC
Hot-Wire lgnition0.8mm UL746A 0 PLC
High Amp Arc lgnition 0.75mm UL746B 60
High Amp Arc lgnition 0.8mm UL746B 60
Comparative Tracking Index UL746A PLC2  
Dielectric Strength ASTMD149 32 kv/mm
High Voltage Arc Tracking Rate UL746A PLC3  
Material Technical Data Sheet
PC&ABS 02   PC-540
characteristic Application Area
high thermostability set-top box
Flame retardant (non brominated/non chlorinated) projector
1.5mm V-0,2.0mm 5VB/2.5mm 5VA computer
  Application of High Heat Resistant Products
     communication devices    
Physical Property
characteristic Testing standards Test conditions Unit Typical value
proportion ISO 1183 23℃ g/cm³ 1.18
Mold Shrinkage ISO   294-4   % 0.4~0.6
Melt Index ISO 1133 260℃ X2.16KG ml/10 min 20

 

Mechanical Property
Mechanical Property Testing standards Test conditions Unit Data
tensile strength ISO 527 50mm/min mpa 60
Elongation rate ISO 527 50mm/min % 95
bending strength ISO 178 2mm/min MPA 90
Bending elastic modulus ISO 178 2mm/min GPA 2.5
IZOG impact strength with a gap ISO 180/1A 23 KJ/ 40
IZOG impact strength with a gap ISO 180/1A -30 KJ/㎡

 

Thermal Property
Thermal Property Testing standards Test conditions Unit Data
Non-burning-out Heat distortion temperature ISO 75/A 1.8MPa  83
burning-out Heat distortion temperature ISO 75/A 1.8MPa 

 

Injection molding
Injection molding Unit Data
drying temperature 90
drying time H 4
Front nozzle section temperature 240220
Mid compression zone Temperature 250230
Third section feeding zone Temperature 220220
Maximum melting temperature 270
mold temperature 40~70
injection speed Medium low speed

 

Thermal  Properties
Thermal  Properties Test Standard Test Condition Units Data
UL ASTMD495 0.45MPa 140
Flame Retardancy
Flame Retardancy Test Standard Data
Fire Rating Full Color  0.75mm UL94 HB
Fire Rating Full Color 0.8mm UL94 V-2
Ul
Flame Retardancy Test Standard Data Units
Fire Rating Full Color  0.75mm UL94 HB  
Fire Rating Full Color 0.8mm UL94 V-2  
Hot-Wire lgnition0.75mm UL746A 0 PLC
Hot-Wire lgnition0.8mm UL746A 0 PLC
High Amp Arc lgnition 0.75mm UL746B 60
High Amp Arc lgnition 0.8mm UL746B 60
Comparative Tracking Index UL746A PLC2  
Dielectric Strength ASTMD149 32 kv/mm
High Voltage Arc Tracking Rate UL746A PLC3